Showing posts with label carve. Show all posts
Showing posts with label carve. Show all posts

Sunday, October 3, 2010

Pickled Herring with Onions

Materials: Paraffin Wax, Candle Pigments, Microfoam, Fake herbs




This is one of the dishes that I made for the engagement party scene in 'Cabaret.'  In the scene, the counter is covered in party food; punch, sausages, St. Lucia rolls, fruit bowls, and pickled herring.  This pickled herring is made of a material newly discovered to me- paraffin wax.  Well, okay, I knew about paraffin wax before, but the idea of using it to replicate translucent foods is on the newer side. My boss suggested it last season for a smoked salmon platter that was on the list, and I decided to use it for this project.  The paraffin is nice because it is easy to carve with an olfa knife or carving tools, easy to tint with candle coloring, has a great translucence for things like fish, and you can buy it at the grocery store. Also, you can melt it down for re-use.

 I started by finding a few research photos.
This is one of them.    

Next, I went out and bought some candle pigments. Okay, I asked our shopper to go out and buy me some candle pigments. Candle colors come in packets of small, intensely colored wax diamonds, like tiny diamond shaped crayons.  I bought my pigments from a candle supply company in my neighborhood which I will now shamelessly plug. Not only can you find candle and soap making supplies at The Candlemaker, you'll also be dealing with a small, local and web-based business run by a delightful woman that boosts tax revenues in my neighborhood. Also, she's really nice.  Please check her website out for all of your candle making needs.  Again, that's www.thecandlemaker.com

Okay, the shameless promoting is over for now. After buying the pigments, I carved the paraffin wax into pickled herring shapes. I carved the shapes with my trusty Olfa knife, and used a clay carving tool to smooth them.

Like this.
 Once the shapes were carved, it was time to add some color.  Using a makeshift double boiler (tin cans in a bath of boiling water) I made three wax washes; one yellow, one gray, and one black.  The yellow was just to cut the bright white color of the wax, the gray and black were to give the appearance of skin.  Keeping the colored wax warm and liquid, I used acid brushes to paint it onto the pieces of "herring."

Like this!
 Once the herring was finished, it needed some garnish to make it believable.  The dill was easy, I just pulled some plastic fish tank plants out of our stock.  The onions were more fun. I cut microfoam packing material into thin strips, and glued it into rings using rubber cement.
Neat, huh?

Once I had herring, onions, and dill in hand, I just had to glue them down. I used a combination of hot glue and rubber cement to do this. Turns out, rubber cement doesn't stick to wax, and hot glue doesn't stick to microfoam. Fun, no?  Anyway, once it was all together, I was very happy with the effect. 

Not too shabby.

Tuesday, August 17, 2010

Sham ala Keli

This lovely ham is yet another picnic prop for 'Albert Herring.' Crafted by our resident sculptor Keli Sequoia, and painted by our talented painters, this ham is a vision in foam and flex glue.  The body of the ham is carved from bead foam, and the slices of ham are microfoam sheeting- that thin, translucent foam used for packaging.  I believe the bone is made of bamboo. Keli did something very clever here, which was to reinforce the edges of the ham slices with wire, allowing the slices to gracefully drape from the ham. The slices of ham were attached to the body with green glue, and the ham was coated with flex glue (I believe) before being painted. The final touch is the real cloves, which you can see Keli placing in the photos. Well done, Keli, another beautiful prop from a talented lady!


Sunday, August 8, 2010

Herring-Do Part 3- Sugared Pansy Cake Ala Oona

Lovely Oona and her lovely cake. The photos don't do either of them justice.

This is a fine example of pastry fakery from a lovely young woman who claims to be a costumer/couturier but is just aching to let her inner propster out.  Oona Tibbetts created this lovely bundt while overhiring in our shop this summer.  I hope you'll all forgive me, my sub-par camera has led to some sub-par photos of this lovely cake. I assure you, the 'real' thing is far more scrumptious looking than these pics give it credit.  If any of you many wealthy readers want to see better photos, please send a Canon Rebel EOS to Anna Warren, C/O Milwaukee Repertory Theater, and I'll do what I can.  Now, back to Oona's cakery.

Here is the research image that Oona was given:
She decided to make a few adjustments based on size and the flowers we had available in our stock.  The cake that Oona made is taller and has a smaller diameter than the source photo, and she used violets instead of pansies. You see, my friends, adaptability! Oona started by carving the cake form from bead foam. After patterning the cake, she set the bandsaw table at a 10 degree angle, and cut the cake with a lovely bevel.  From there, she used an Olfa knife to carve away the scalloped pattern around the edge of the cake, and sanded the top to a graceful curve.


Once the shaping was done, a coat of Jaxsan (the magic prop goo) was applied to seal the foam and provide a paintable surface.  One of our talented props painters (Ilana Kirschbaum, I believe) painted the cake. Once dry, Oona glittered up a few silk violets (mmm sugared flowers) and applied them to the top of the bundt. Et, Voila!  Another darling addition to the Albert Herring picnic table.

Friday, April 23, 2010

Fauxsciutto Part 1

 The real deal. Check out that awesome stache!

 So, sometimes I like to take a break from my job of making fake food to spend a little bit of down time making fake food. I also like to tout new, exciting things that are happening in my neighborhood- especially new foody propsy things!  A few weeks ago, some good friends, my husband, and I toured a new meat curing facility in our neighborhood. Bolzano Artisan Meats is the first dry curing facility in Wisconsin, and is owned by a charming couple who are clearly passionate about their product and their process. After touring their facility, and sampling several of their delicious products, we got to talking. While we enjoyed our lesson on the history and process of meat curing, we wanted more, we wanted visual aids! So, we mentioned this to the Bolzano Meatsters, and they mentioned to us how they'd been dreaming of a display prosciutto, and we mentioned to them that Jen and I made fake stuff for a living, and somehow an idea was born. We decided to create a fake prociutto, modeled off of Bolzano's speck prosciutto.  I would do the sculpting, and Jen would do the painting, as Jen is a far better painter than I. So, step one is completed, I have carved the prosciutto, and I am handing it off to Jen today. Here is the process thusfar:


Materials: Insulation Foam, Green Glue, Dowel, Jaxsan, Cheesecloth


Step 1) Research Photos
I was lucky enough to get some in person research for this one. Scott (see above photo) was kind enough to allow me to come in and photograph one of his prosciutto from every angle. I also took measurements on the prosciutto, noting them on a quick sketch in my notebook.  (Note the gloves, beard net, hat, and white jacket. These guys are serious about sanitation.)
Like so.
And so.

Step 2) The Foam Blank

This project, like so many, is carved from pink insulation foam, which is available at most home improvement stores.  Pink foam, like blue foam, is easy to carve with a band saw, hand saw, utility knife, etc, and can be sanded smooth when the carving is done.  It is lightweight and durable, and is an invaluable theater material. If you've seen a play in America, there is an 84% chance that you've seen insulation foam carved into something else. (Ok, I made that statistic up.)  I decided to place a dowel through this piece as well, to give the thin part of the leg some extra stability. I layered the foam in the usual way, sticking the layers together with green glue, having first cut a v shaped trough for the dowel. Once the layers were together, I trimmed the sides on the block so that the blank was nice and square, and traced the basic shape of the prosciutto onto the faces of the blank.

Step 3) Carving the Shape
When cutting, it's important to remember this: It is always easier to remove more later than to add material back on, so err on the side of caution. Because I squared off my blank, I was able to do most of my cuts on two planes. What I mean is this, I carefully cut away the excess from the ham shape. Then, I taped the excess foam back onto the shape, as if it hadn't been cut away. I then rolled the blank over 90 degrees, and cut the profile shape of the ham. When I removed all of the excess, I had a basic shape cut into all four sides of the ham.
Ta-da!
Once I had the rough shape cut into the ham, I used the research images to lay out the details. I used my trusty Olfa knife, a hand saw, a Japanese saw, and course sandpaper to whittle down to the correct shape, before smoothing it all with some medium grit sandpaper.


Step 4) Coating and Texturing
This coating was a tough one. I was hoping to try out some casting latex, but none was available. I considered flex glue, but decided that it wouldn't give a tough enough skin. I finally went with my old stand by, Jaxsan. For the bottom of the prosciutto, or the top of the leg, whichever you prefer, I used cheesecloth covered in Jaxsan to give a striated look. I also used a bit of cheesecloth up over the hoof to give the little toes a bit more stability. Once I had the Jaxsan on, I used a spray bottle of water to wet down the Jaxsan, and smooth it out more. Then, I hung the whole thing to dry overnight.


















For the most part, the project went really well. If/when I make another, I'm interested to play around with new coatings, and also to get more detail on the hoof.  Once I have photos of the painted item, I will post them! Also, if you like the fake ham, you should definitely try out some of the lovingly crafted Bolzano products, available in Milwaukee, and at their online store.
















                                                                                                                                                                                                                              

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