Wunda Bread

Materials: Latex, White Upholstery Foam, Design Master Sprays, Bread Bag,
Special tools: Electric carving knife

Hey all, I thought we'd start off 2012 here in the Fake-n-Bake kitchen by making some sandwiches, cheese sandwiches to be exact.  Let's start off with the bread, we'll get to the cheese later.  This bread was made for our recent production of 'Next to Normal' for a scene in which a woman is making sandwiches on the floor. You know, like you do.

I had a lot of fun playing with all of the samples over at Active Foam Products, and I chose an upholstery foam with a color and texture similar to angel food cake. After putting in an order for a thick slab of the foam I wanted, I began plotting my bread loaves.

The first step was to carve the foam into shape. I did this using the band saw, the foam saw, and my trusty Olfa knife.  The foam will dull the utility blade quickly, but you can help to mitigate that by putting a little bit of sewing machine oil on the blade to lubricate the cuts. It helps make cleaner cuts, as well.  (That's a tip I learned from Marit A. Thanks, Marit!)  Otherwise, change the blade often. I also highly recommend using a curry comb for carving. It shapes very nicely, but does leave grooves in the surface of your foam shape. Since the bread was going to be reset in the bag every night, I tried to make the loaf as uniform as possible along its length, and square off the ends to avoid oddly tapered end pieces.

The carved loaves.

To make the crust, I went with my bread crust go-to, latex.  I used casting latex from Cementex, but any liquid latex should do the trick.  I gave the foam several liberal coatings, letting the latex dry between each. I wanted the crust to be smooth enough to look....well, to look like crust.

Once the coating is complete, it's time to add color.  Design Master Sprays are, of course, a staple in any prop shop. I love the Honey Stain- I think it's exactly the color of "fresh out of the oven, golden brown" so I use it liberally. I also used a bit of Glossy Wood Tone to darken some areas, but it's wise to be conservative with this color because it can end up looking dirty.  (Insert joke about dirty conservatives here.)

The next step, and the fussiest, is the slicing. I was really hoping to slice these bad boys on the band saw: set up a fence, zing them on through. Alas, the band saw grabbed at the soft material and ripped it to bits. After attempting a few other methods, I found one that worked.  After carefully measuring out half inch slices, I used an X-acto knife to cut the thick latex crust on the top of the bread. Then, I very carefully used the electric carving knife to finish slicing through the loaf.  The carving knife slices very evenly, but you have to be careful to keep it going straight, or your slices will be all wonky. Once the slices were done, they were still a bit too smooth, so I took a rasp to them to give them some texture.

The one on the right is the real one.

The final touch on any processed-food prop is the packaging. Bread packaging is easy, you go to the store and buy a loaf of bread. You take the real bread out of the package, wrap it, and put it into the green room. This works well for everyone: you get a bread bag to use, and the interns get free toast for a few days. Hurray!

Not bad, huh?

There is something else I should note, here, and that is the problem of oxidation. The white foam that I used yellows over time when exposed to air.  It is likely that I won't get more than a show's worth of work out of these slices.  I would like to do some tests in the future to find out if a sealer of some sort would prevent this, but I didn't have the extra time on this show.

So there you have it folks, bread ala Anna. I've had a good little run of food projects lately so I've got cheese, olives, and tacos coming your way soon.   Happy New Year, and Happy Propping!

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Hammy Sammies aka Hammy New Year!

Materials: Upholstery Foam, Liquid Latex, Microfoam, Fake Tomatoes, Jaxsan

 Hey, all. Sorry that it's been a bit since my last post. I've had a perfect storm of three big shows at work, one freelance show on the side, and the holidays! Boy Howdy! Well, I'm two weeks away from opening one big show and one side show, and the holidays are....well, tomorrow they'll be over. So, here I am, bringing you another fun and exciting post about food fakery.

These Dagwood sandwiches were fun to make because they are meant to look a little over sized and proppy. They are for our upcoming production of 'The 39 Steps,' a humorous take on the Hitchcock film of the same name.  We're not going for realism here, we're going for humorously over sized,  fake sandwiches that are obviously made of ham and tomatoes.

The bread is foam and latex.  I cut out a vague bread shape from upholstery foam and coated the 'loaf' with several coats of liquid latex. After a quick spritz of Design Master for that oven browned look, I sliced up the loaf with my trusty Olfa knife.

Next up were the tomatoes.  Commercially produced fake fruit and veggies can sometimes be a good starting point for built food. In this case, I had fake tomatoes with foam cores.  I sliced the tomatoes (as you would a real tomato) which gave me the correct size and shape of a tomato slice, as well as a finished edge. Then, I coated the foam with flex glue, and painted the surface with acrylics to look like a tomato slice.

The ham is made from microfoam packing material coated with Jaxsan and painted with Design Master and acrylics. I spray painted the pieces with Dusty Rose, and then painted the edges with Burnt Sienna for that ham skin look.

Hehe. Ham stack.

Once all of the components were created, it was time to assemble!  I wanted these sandwiches to be as sturdy as possible, so I stitched them together in layers with nylon thread, after using green glue to hold the folded ham slices together.  Since I didn't want the stitches to show on the top and bottom slices of bread, I used rubber cement to glue the last pieces of bread on.

Now, if these sandwiches were supposed to be more realistic, I would have done a few things differently. First, I would have worked to make the bread look more convincing by trying different types of foam and adjusting the color. My approach to the ham would have been similar, though I would have taken more time with the paint job to make it look more realistic. Perhaps I would have pepper crusted the edges.  The tomatoes? Well......thinner slices and fewer of them.  Also, I would have added some more details. These sandwiches are rather cartooney. Some purchased fake lettuce goes a long way towards adding texture and interest to a fake sandwich.  Also, I would have dressed them on a plate with chips or potato salad,  something to help with context and realism.

As it is, the sandwiches are pretty funny. I had a good time walking around the shop with them before they were assembled and letting them explode and bounce all over the floor.  All in all, not a bad way to start the year in the Fake-n-Bake kitchen.  Coming up soon (most likely) a floofy graduation cake, Garibaldi biscuits, and the epic tale of life casting, failed materials, and a fast approaching deadline.

NOM NOM NOM

So, from me and the sandwiches, Hammy New Year. May your 2011 be filled with excellent food, both real and fake! Happy propping!

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Meat Buns aka St. Lucia Rolls

Materials:  Upholstery Foam, Liquid Latex, Acrylic Paint, Sawdust, Flex Glue

These are another prop from our recent production of Cabaret.  As I've mentioned before, it was my job to create a smorgasbord of (inedible) German treats for the engagement party scene.  I had recently seen some beautiful prop rolls created out of latex coated upholstery foam, and so I wanted to give the technique a try. I did some poking around to find photos of German foods, and I found a photo of some beautiful rolls over on familyoven.com  Now, this might be a good time for a disclaimer. I cheated a bit, St. Lucia buns are actually Swedish.

Swedish, actually. Don't tell my boss.

Making these buns is very straightforward. First, use an Olfa knife (or other utility blade) to carve upholstery foam into the appropriate shape. 

After carving the rolls, give them a few coats of liquid latex. Once dry, use some thinned acrylic paint to give them some color. I mixed my paint with matte medium.

 

Finally, stuff the little divots in the buns. I used a combination of sawdust, flex glue, and acrylic paint.  Once they are dried, put them in a lovely basket, and put them onstage!

Pretty easy, huh?

The only thing that I don't like about this technique is that it is very difficult to get the rolls to be nice and smooth.  Perhaps I just need more practice, or perhaps I'm missing something. Does anyone have a surefire way to get upholstery foam to carve smoothly? If so, please comment below, I'd be happy to hear it!

Did you like this post? For another delightful type of roll, visit the following link:
http://tinyurl.com/tastyrolls

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One Last Herring Cake

This cake is the last of the opera's Albert Herring food-stravaganza, and it happens to be the one that I made.  Here is the research image:

Isn't it darling? You just know that whoever baked it was wearing pearls and a crinoline!

I started by using the band saw to cut a bevel into my bead foam base, and then cut a hole into the middle of the cake.  I then sanded the edges to soften them.  Next, I mixed some color into my acrylic caulk, and frosted the cake.

Once the frosting dried, I decorated the cake using items I found in stock; some foam lemon slices that I painted orange and some little silk daisies. Ta-da!

                                                    

Note: There is actually one other Herring cake, a lovely strawberry number by Keli (of the Sham ala Keli entry.) Unfortunately, I do not have photos of said cake. If I come across any, I will post them!

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Cakes ala David

This is another lovely foam con-caulk-tion! David Russell is our Master Craftsperson, and boy, can he fake some cakes! This one is a lemon cake based on a research photo from County Living.

See?

David's other cake is a lovely sugared violet number. Here is the research image:

Is this not the most precious cake you've ever seen? Thanks Kids Cuisine.com

He started out with an insulation foam base, and added little foam lady fingers around the edge. To texture the lady fingers, he coated them with Elastomeric and sand, and handed them off to the painters for that fresh-baked look.

The frosting is our good old standby, acrylic caulk.  Unfortunately, the caulk took a while to dry, and before if was cured, some curious performer left a few fingerprints in the top. No worries, though, a few judiciously placed violets solved that right quick. The resulting cake was far sweeter than this photo shows.

Lord, I need a new camera.

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Cherries Cake ala Ellie

This is another of the 'Albert Herring' cakes. As you can tell, we put together quite a spread for the picnic.  This lovely cake is the work of props apprentice, Ellie "Biceps" Bye, another talented and sweet young props artisan.  Ellie used the standard recipe of insulation foam and acrylic caulk to make the base of her cake. The cherries on top are purchased artificial cherries from our stock.

Ellie is just nuts for fake cakes!

The real charm and cleverness of this cake is in its nutty exterior. Ellie used cork crumbles to simulate copped walnuts, pressing them into the caulk before it dried. The result is a cake that is beautifully textured, and looks good enough to eat. Yum!

If you'd like to read more about Ellie, you can take a look at this article at PhillyBurbs.com

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Sham ala Keli

This lovely ham is yet another picnic prop for 'Albert Herring.' Crafted by our resident sculptor Keli Sequoia, and painted by our talented painters, this ham is a vision in foam and flex glue.  The body of the ham is carved from bead foam, and the slices of ham are microfoam sheeting- that thin, translucent foam used for packaging.  I believe the bone is made of bamboo. Keli did something very clever here, which was to reinforce the edges of the ham slices with wire, allowing the slices to gracefully drape from the ham. The slices of ham were attached to the body with green glue, and the ham was coated with flex glue (I believe) before being painted. The final touch is the real cloves, which you can see Keli placing in the photos. Well done, Keli, another beautiful prop from a talented lady!

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Herring-Do Part 3- Sugared Pansy Cake Ala Oona

Lovely Oona and her lovely cake. The photos don't do either of them justice.

This is a fine example of pastry fakery from a lovely young woman who claims to be a costumer/couturier but is just aching to let her inner propster out.  Oona Tibbetts created this lovely bundt while overhiring in our shop this summer.  I hope you'll all forgive me, my sub-par camera has led to some sub-par photos of this lovely cake. I assure you, the 'real' thing is far more scrumptious looking than these pics give it credit.  If any of you many wealthy readers want to see better photos, please send a Canon Rebel EOS to Anna Warren, C/O Milwaukee Repertory Theater, and I'll do what I can.  Now, back to Oona's cakery.

Here is the research image that Oona was given:

She decided to make a few adjustments based on size and the flowers we had available in our stock.  The cake that Oona made is taller and has a smaller diameter than the source photo, and she used violets instead of pansies. You see, my friends, adaptability! Oona started by carving the cake form from bead foam. After patterning the cake, she set the bandsaw table at a 10 degree angle, and cut the cake with a lovely bevel.  From there, she used an Olfa knife to carve away the scalloped pattern around the edge of the cake, and sanded the top to a graceful curve.

Once the shaping was done, a coat of Jaxsan (the magic prop goo) was applied to seal the foam and provide a paintable surface.  One of our talented props painters (Ilana Kirschbaum, I believe) painted the cake. Once dry, Oona glittered up a few silk violets (mmm sugared flowers) and applied them to the top of the bundt. Et, Voila!  Another darling addition to the Albert Herring picnic table.

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Fauxsciutto Part 1

 The real deal. Check out that awesome stache!

 So, sometimes I like to take a break from my job of making fake food to spend a little bit of down time making fake food. I also like to tout new, exciting things that are happening in my neighborhood- especially new foody propsy things!  A few weeks ago, some good friends, my husband, and I toured a new meat curing facility in our neighborhood. Bolzano Artisan Meats is the first dry curing facility in Wisconsin, and is owned by a charming couple who are clearly passionate about their product and their process. After touring their facility, and sampling several of their delicious products, we got to talking. While we enjoyed our lesson on the history and process of meat curing, we wanted more, we wanted visual aids! So, we mentioned this to the Bolzano Meatsters, and they mentioned to us how they'd been dreaming of a display prosciutto, and we mentioned to them that Jen and I made fake stuff for a living, and somehow an idea was born. We decided to create a fake prociutto, modeled off of Bolzano's speck prosciutto.  I would do the sculpting, and Jen would do the painting, as Jen is a far better painter than I. So, step one is completed, I have carved the prosciutto, and I am handing it off to Jen today. Here is the process thusfar:


Materials: Insulation Foam, Green Glue, Dowel, Jaxsan, Cheesecloth


Step 1) Research Photos
I was lucky enough to get some in person research for this one. Scott (see above photo) was kind enough to allow me to come in and photograph one of his prosciutto from every angle. I also took measurements on the prosciutto, noting them on a quick sketch in my notebook.  (Note the gloves, beard net, hat, and white jacket. These guys are serious about sanitation.)

Like so.

And so.

Step 2) The Foam Blank

This project, like so many, is carved from pink insulation foam, which is available at most home improvement stores.  Pink foam, like blue foam, is easy to carve with a band saw, hand saw, utility knife, etc, and can be sanded smooth when the carving is done.  It is lightweight and durable, and is an invaluable theater material. If you've seen a play in America, there is an 84% chance that you've seen insulation foam carved into something else. (Ok, I made that statistic up.)  I decided to place a dowel through this piece as well, to give the thin part of the leg some extra stability. I layered the foam in the usual way, sticking the layers together with green glue, having first cut a v shaped trough for the dowel. Once the layers were together, I trimmed the sides on the block so that the blank was nice and square, and traced the basic shape of the prosciutto onto the faces of the blank.

Step 3) Carving the Shape
When cutting, it's important to remember this: It is always easier to remove more later than to add material back on, so err on the side of caution. Because I squared off my blank, I was able to do most of my cuts on two planes. What I mean is this, I carefully cut away the excess from the ham shape. Then, I taped the excess foam back onto the shape, as if it hadn't been cut away. I then rolled the blank over 90 degrees, and cut the profile shape of the ham. When I removed all of the excess, I had a basic shape cut into all four sides of the ham.

Ta-da!

Once I had the rough shape cut into the ham, I used the research images to lay out the details. I used my trusty Olfa knife, a hand saw, a Japanese saw, and course sandpaper to whittle down to the correct shape, before smoothing it all with some medium grit sandpaper.


Step 4) Coating and Texturing
This coating was a tough one. I was hoping to try out some casting latex, but none was available. I considered flex glue, but decided that it wouldn't give a tough enough skin. I finally went with my old stand by, Jaxsan. For the bottom of the prosciutto, or the top of the leg, whichever you prefer, I used cheesecloth covered in Jaxsan to give a striated look. I also used a bit of cheesecloth up over the hoof to give the little toes a bit more stability. Once I had the Jaxsan on, I used a spray bottle of water to wet down the Jaxsan, and smooth it out more. Then, I hung the whole thing to dry overnight.

For the most part, the project went really well. If/when I make another, I'm interested to play around with new coatings, and also to get more detail on the hoof.  Once I have photos of the painted item, I will post them! Also, if you like the fake ham, you should definitely try out some of the lovingly crafted Bolzano products, available in Milwaukee, and at their online store.
















                                                                                                                                                                                                                              

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